Bearings on mining equipment rely on three barriers of protection against the ingress of contaminants that are present on mine sites: the housing, the housing seal, and the grease, according to Motion Australia’s in-house bearings expert, Tony Tormey.
In his role as Category Manager for Industrial Bearings, Tony has developed a kind of sixth sense for the subtle differences in bearing performance when they need to contend with dusty and dirty applications such as coal and ore mining operations, aggregate quarries, or mills where raw materials run on conveyors around the clock.
“On heavy industrial applications such as mining and quarrying conveyors, it’s very easy for dust and dirt to penetrate a bearing housing,” explains Tony. “Sometimes when the bearing is being installed, dust in the surrounding air may make contact with the parts as the bearing is being driven up the shaft. Over time, if contaminants continue to build up, the bearing life will start to run down.”
“In this instance, any presence of moisture from washdowns or damp environmental conditions will quickly transform dust into sludge further hindering the performance of the bearing,” he continues. “Eventually the bearing will require replacement. And in the worse-case, halt production altogether.”
“For this reason, it is extremely important to use advancements in bearings technology to the advantage of our customers that are working with harsh mining equipment,” Tony adds.
On that note, Schaeffler has been on the leading edge of bearings technology since their inception more than 120 years ago. During this time, Motion Australia and Schaeffler have enjoyed a distribution partnership since 1983—when Motion first began stocking Schaeffler bearings products and supplying them to Australian customers.
Tony has been working with Schaeffler’s bearings experts for so long that their team feels like close colleagues, he says. One of Tony’s liaisons, John Tawadros, Head of Distribution Sales at Schaeffler, concurs with this sentiment, explaining how the companies have found the partnership to be mutually beneficial over the years.
“When we find a good joint solutions-based partnership as we have with Motion Australia, it’s all about our combined capabilities,” says John. “As a bearing manufacturer and technology company, Schaeffler’s product expertise and engineering know-how supports Motion, our distribution partner, to develop joint strategies for presenting these solutions to customers.”
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New surface technology extends the life of screen bearings
Like grains of sand through a shaking sieve, rocks also require a decent shakedown during the quarrying process. Quarried materials need to be crushed and sorted, and vibratory screens are what allow the material to be effectively sorted down to size.
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Avoiding the cost of poor condition monitoring
If ever an activity needed improving, it’s condition monitoring for mining machinery. Enter Schaeffler’s OPTIME solution: An intuitive, interconnected and inexpensive way to save businesses time
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Bearing solutions for the world’s largest machines
Mining is an industry that is synonymous with giant machines. From bucket wheel reclaimers measuring tens of metres in diameter to kilometres-long conveyor lines carrying raw and processed material along, it is easy to feel like a lilliputian walking around a mining operation.
To consider all those massive machineries rely on the humble bearings for rolling along puts the critical role of bearings into a fresh perspective.
Over the decades, Schaeffler has built a reputation as manufacturer of large size industrial bearings, including being the first company to introduce split spherical roller bearings. Schaeffler’s FAG and INA large size bearings are mounted on various mining equipment across the world, from conveyor belt and pulleys to vibrating screens, vertical mills, roller presses and high-pressure grinding rollers (HPGRs).
In Australia, Schaeffler large size bearings are available through CBC’s national supply network. This, as Schaeffler Australia Engineering Manager Andreas Pieper elaborates, places Schaeffler in a unique position in terms of supply availability and responsiveness.
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How a ‘plug and play’ solution provides high-scale condition monitoring at minimal cost for miners
Condition monitoring has been a costly undertaking, and one that has required considerable time and resources to set up, especially in mine sites which are often remote and vast in scope. Moreover, condition monitoring requires specific expertise to interpret data so that it can be of actionable benefit to maintenance or reliability crews.
This whitepaper addresses the challenges that mining operations face together with expert insights into a new condition monitoring solution called OPTIME. Additionally, it shows the benefits that have been realized from OPTIME through real case study examples.
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Schaeffler solves condition monitoring hurdles
The OPTIME wireless online solution helps mining companies to monitor the performance of rotating machinery remotely, without the obstacles usually encountered in other online or offline solutions.
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Implementing cost-effective remote condition monitoring
This webinar includes expert presentations on a condition monitoring solution from Schaeffler called OPTIME.
In this webinar you will learn how:
OPTIME can alleviate many of the pain points
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Schaeffler combines e-commerce, knowledge base and product catalog in a single platform
Schaeffler has optimised its medias online platform in order to provide users with comprehensive information faster and more efficiently.
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Schaeffler offers 24/7 remote monitoring to mines
Schaeffler Australia, in collaboration with CBC, has helped set up a system for continuous condition monitoring of all dragline gearbox and motor drive bearings for a major coal mine in Queensland.
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Gaining higher grinding efficiencies through re-engineering
Site engineers at a major gold production facility in Western Australia approached their long-term industrial partner, CBC, to help them reduce maintenance costs for their roller crushers.
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Schaeffler bearings boost reliability for AirEng products
The importance of good ventilation in underground mines cannot be overstated. To quote AirEng company manager Rhys Thompson, “If the ventilation system goes off, the mine has to shut down. That’s how critical it is.”
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Split bearings offer in situ replacement
Changing out a bearing stuck in between other components on a shaft can be quite challenging under normal conditions. But if this happens to be an emergency breakdown on a mine site, the task of replacing the bearing quickly is enough to give any site technician a headache.
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Hastings to supply Schaeffler with rare earths for 10 years
Hastings Technology Metals has inked a master agreement with German automotive supplier Schaeffler Technologies AG for the supply of its mixed rare earth carbonate (MREC).
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Keeping those ball mills turning
When it comes to the mechanical components of ball mills – which are essential to any hard rock mining operation – the focus is often on the trunnion bearings. But it’s actually the pinion bearings, which are responsible for turning the ball mill around, that work the hardest.
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An engineering taskforce
As mining companies look to get the most out of their equipment, Inenco Industrial Solutions is leading the way in innovation through its engineering arm.
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Why condition monitoring is essential to reduce maintenance costs and avoid downtime
The first signs of impending breakdown in machinery typically include tiny changes in vibration that warn of excessive wear in the bearings upon which efficient functioning depends.
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New Schaeffler solution offers increased efficiency
The broad range of new FAG HEATER devices can be used to swiftly and economically heat rolling bearings weighing up to 1.6 tons for mounting and maintenance operations.
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Schaeffler honoured at Bulk Handling Awards
Schaeffler received a highly commended award at the 2016 Bulk Handling Awards ceremony for two of its maintenance solutions.
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Automatic lubrication device for bearings
Schaeffler has released the latest series of Motion Guard automatic lubrication devices, an environmentally friendly method of keeping bearings adequately lubricated.
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