Cribbing blocks

Enerpac has introduced a new system of plastic cribbing blocks and wedges, designed to optimise safety when stabilising heavy loads after they have been lifted.

Developed as a more stable, longer-lasting and easily cleaned alternative to wooden blocks, the new blocks feature an aggressively patterned slip-resistant pyramid locking surface for superior stability in cribbing, chocking and shoring.

According to the company, the new systems complement Enerpac’s broader ranges of compact lifting and load handling technologies.

“Our total ranges are keyed to safety and cost-efficiency, which is the case with plastic cribbing being used when maximum crib stability and material durability is required,” Enerpac general manager, Australia and New Zealand Tony Brooks said.

Available in three sizes of cribbing blocks and two sizes of wedges, the system, made from recycled plastic, is available in different combinations of wedges and blocks in nylon carrying totes.

Enerpac

02 9743 8648

info@enerpac.com.au

www.enerpac.com.au

Soft tip mini valves

AMS Instrumentation & Calibration has released a series of hard seat and soft tip mini valves that are said to offer strength and durability.

The valves are available in electroless nickel plated steel, electropolished stainless steel and natural brass.

All of the vavles come equipped with both a Viton O-Ring seal and a Teflon back-up ring below the stem threads to protect them from corrosion and galling.

The stem threads are rolled for strength and ease of operation.

They also feature a patent pending body-to-bonnet, metal-to-metal seal below the bonnet threads isolating them from the process media.

The patent pending designed incorporates a unique dovetail feature that supplements the body-to-bonnet metal-to-metal which extends the pressure range of the valve without restricting the flow.

At a maximum hard seat pressure rating of 10,000 psi for the stainless steel and steel models and a 6,000 psi rating for the brass models, the Hard Seat Mini Valves have much to offer for such a small valve.

They feature a stem tip that is hard chrome-plated on stainless steel models to prevent galling, and stainless steel stems on steel models are standard, according to the company.

The valves are 100% helium leak tested to 1 x 10-4 ml/s for guaranteed performance and reliability, and conform to the MSS SP-99-1999 (R 2005) Instrument Valve Standards.

A portable vice

Bosco Storage Solutions has released a range of portable bench vices for every workshop across Australia.

Distributed on behalf of Huer, the vice is said to embody precision engineering.

With a weight of 4.5 Kg and a gripping power of 10 kN the Heuer Compact bench vice is the lightweight in its category.

According to the distributor, the compact vice offers enhanced clamping depth options and is expandable with many standard accessory items.

With the new quick adjusting Quicklaunch, large jaw width differences can be adjusted on the compact bench vice in just the turn of a hand — from 0 to 130 mm in 3 seconds, without operating the handle.

The width gauge helps in the pre-adjustment.

The parallelism of the jaws when clamping is not affected by the tolerance of the spindle, which is necessary for an optimally functioning quick adjustment.

A pressure spring warrants the safe locking in the desired position.

The replaceable jaws can be used on both sides, produced with a corrugated side and a plain side, they are each fastened with Allen screws.

Goggles help miners see clearly

Safety Optics has released the EYRES G-Force goggle series that can be worn over prescription spectacles if required.

According to the company, the frame features non-allergenic washable NBR face foam to maximise facial comfort for extended wear and the anti-fog lens is interchangeable for versatility.

The classic pair of glasses comes with an IR5 welding lens and optional extras include anti-fog grey and clear lens inserts.

The mini style glasses, which were designed for medium to small size heads, come with anti fog lenses, non-allergenic washable face foam, and splash proofing abilities.

Double containment piping system

Georg Fischer has launched a double containment piping system that can be used in conjunction with moisture detector sensors for the controlled conveyance of aggressive media.

The system is available in three different styles.

The first is a retrofit system where a split pipe of PVC is fitted over existing pipe work.

Should the inside carrier pipe work fail, the outside containment pipe will allow the leaking fluid to flow into a designated annular space before isolation is achieved without any leakage to the environment.

This system was developed in the USA primarily for the petro-chemical industry where all fuel lines were required to be double contained to meet federal regulations such as the UST laws. Since then it has been used throughout the world by companies such as Boeing, Intel, Hyundai, Honda, Fujitsu, Kanto Chemical, Northwest Airlines and Borden Chemical for protecting the conveyance of various medias including fuel and acids as well as biomedical waste in hospitals.

The second system is primarily used for new systems or to replace existing systems.

It uses a method where the external containment pipe is also pressure rated. If a leak occurs, the fluid will be contained in the outer protective pipe until the damage can be located and attended to.

The third system, designed specifically for drainage, utilizes a DWV pattern design to allow double containment of a gravity line. This can be done using the Fuseal range of PP or PVDF.

Using electro-fusion technology, and a combination of resin materials, drainage lines to 12” can be contained in this Imperial product group with secondary piping to 16”.

The specific design of these systems allow for leak detection, gravity flow, and processing of fluids through dilution and neutralization tanks.

Gamma modulator

Endress+Hauser has released a Gamma modulator that is immune to ambient radiation.

According to the company, radiometric measurement is an extremely reliable and safe, non invasive solution for; level limit detection, continuous level, density and interface layer measurement.

Due to its non-contact detection principles, it is ideally suited for applications with extreme process conditions involving abrasive or toxic mediums, high temperatures or pressures.

In order to optimise operator safety, modern radiometric measurement systems utilise highly sensitive detectors and sources with the lowest possible radioactive strength to perform reliably.

All radiometric measurement systems become unreliable when subjected to fluctuating ambient radiation. This occurs in installations that employ gammagraphy (non-destructive material testing), have a dense population of radiometric measurement points or process radioactive slurries such as uranium.

According to the manufacturer, the gamma modulator is fitted between a system’s radiation source and detector.

It contains a slotted shaft that rotates and alternatively screens off the gamma beam or allows it to pass. Using a frequency filter, the system’s detector is able to separate the useful signal from the interference radiation.

Closed loop system employs catalytic converter

Norman G. Clark’s BlueCAT closed loop system has received verification from the California Air Resources Board.

The verification covers specific LSI (large spark ignited [over 25 hp]) engines, model years 1990 through 2001 used in unregulated off-road applications operating on propane (LPG) fuel.

Model years 2001 through 2004 are also covered for non-complying phase-in engines.

The product is said to employ a high performance 3-way catalytic converter and a dynamic digital air-fuel ratio controller to reduce emissions of uncontrolled engines to 1.0g/hp-hr of NOx + HC, consistent with a Level 3a classification.

The system’s 3-Way catalytic converters works by converting harmful NOx, HC and CO (carbon monoxide) emissions into CO2 (carbon dioxide) and water.

For a 3-way catalytic converter to achieve maximum reductions, the relative amounts of NOx, HC and CO emissions must balance.

These emissions are balanced when the engine operates at a specific air/fuel mixture called the stoichiometric air-fuel ratio.

The company’s BlueCAT system uses a digital air-fuel ratio controller which incorporates an oxygen sensor, solenoid and the electronic controller to maintain off-road LSI engines at stoichiometric.

When paired with the high performance catalytic converter used in the BlueCAT system, emissions reductions are maximized.

Surface area analysers

Particle and Surface Sciences has released the Gemini VII 2390 Series surface area analysers, designed to rapidly and reliably produce accurate and repeatable surface area and porosity results.

The Gemini VII series uses the twin-tube design of the previous series of Gemini products, which is designed to ensure fast and accurate dosing of the adsorptive gas without pressure overshoot and also negates free-space errors introduced by thermal gradient variations or by initial mis-measurement of free space.

The Gemini VII 2390 is available in three model options:

The 2390a provides standard methods for single-point and multipoint BET and Langmuir surface areas, total pore volume and micropore analysis by the t-method.

The 2390p provides additional precision with the addition of a saturation pressure tube allowing the user to monitor the saturation pressure of the adsorptive on a continuous basis.

The 2390t has ability to perform a BJH or Dollimore-Heal pore size distribution using both adsorption and desorption isotherms of up to 1000 points.

All Gemini VII models permit low to high surface area measurements without requiring exotic gases such as argon or krypton.

Particle and Surface Sciences

02 4323 7822

info@pss.aus.net

www.pss.aus.net

Wheel loader to maximise production

KCGM has welcomed a new wheel loader to its fleet to boost productivity and flexibility at the Kalgoorlie Super Pit in Western Australia.

The Le Tourneau L-1850 wheel loader will be join the company’s frontline loading fleet and complement its range of hydraulic face shovels.

The 230t loader is powered by a 16V Series 4000 engine that is capable of forward and reverse speeds up to 16kph.

It features a J2 DC traction motor in each wheel and is capable of production rates up to 800 cubic metres (BCM) per hour.

The machine is fitted with a 25m3 rock bucket to maximise production and a load-weigh system which displays and logs realtime load per pass.

KCGM says the machine will provide a cost effective solution that will deliver long-term benefits to the mining operation.

Mobile crushing station

Sandvik has released a new fully mobile crushing station for on-face mining applications.

According to the company, the machine can be equipped with a sizer, double-roll crusher or hybrid-crusher, for any client’s multiple applications.

During the design phase of the machine, special attention was paid to a compact design.

Focusing on the flexibility of the PF300 and its related system, a low design weight has been achieved, when compared to existing models in the market.

The machine’s crusher can be loaded via hydraulic or rope shovels without any temporary support, keeping the system fully mobile and rock solid under all conditions while machine excitement is significantly reduced.

The PF300 can either work in combination with a belt wagon, mobile transfer conveyors, or load bridges as the connecting downstream link to the face conveyor.

Tyres tread longer

Bridgestone Earthmover Tyres has released a new tyre pattern that is said to extend tyre life and improve machine productivity.

According to the company, the VJT tyre range minimises costs per kilometre by lengthening tyre life and reducing the need for tyre changes.

The tyres are designed to minimise damage from cutting and feature more rigid sidewalls to increase tyre life and minimise irregular block wear.

According to the company, the updated design delivers full traction in both forward and reverse reduces vibration for improved operator comfort.

The tyres also feature larger tread volume to deliver slower wear rates and larger tread volume.

The range is available for loaders in the 10-30t range and articulated dump trucks with operating weights of 20-35t. It is also available in a range of sizes, including 20.5R25, 23.5R25 MS and 26.5R25 MS.

Roll on by

Broons have released their eCombi roller, a compaction tool designed for the patrol grading and resheeting of unsealed roads.

According to the company, the eCombi compacts freshly graded surfaces with its centrally mounted steel roll drum or single row of smooth tread compactor tyres on the rear that can be hydraulically raised or lowered to suit the application of the machine.

An optional vibrating roll drum can be fitted in lieu of the standard static weight version.

A sign rack, cutting edge holder and spare wheel have been integrated into the design if required by the client.

A steel fabricated reinforced heavy duty frame surrounds a centrally mounted steel roll drum assembly. Designed to operate in the harshest conditions, components are sealed for life and/or protected against the entry of dust and dirt, and engineered for minimal maintenance and ease of access.

The roller has a compaction width of 2m on the roll drum and slightly wider on the tyres.

The roll drum is 25mm thick and can be ballasted with water to increase its weight and compaction pressure.

Fully ballasted the operating weight of the eCombi is around 8.0 tonnes.

The static linear load of the smooth drum is close to 35kg/cm or 900kg/tyre when ballasted.

Change big tyres with ease

Enerpac has released a range of bead breakers that are said to save time and enhance safety while changing big tyres.

According to the company, the high pressure hydraulic bead breakers protect staff and machinery by dispensing with heavy, clumsy, labour-intensive equipment and replacing it with precisely applied high force from easily handled tools.

Weighing 15kg, the EBB400 Combi Bead Breaker handles two and three-piece, 2-5-10 hole budd, 7.50×16’s and all tubeless truck and farm tyres and rims.

The breaker assembly is said to clamp hydraulically to all rims in seconds and break beads precisely with up to 45kN (5 Ton) of force.

Uses of the EBB400 include tractors, trucks, graders and implement tyres.

The EBB180 Giant Tyre/Earth Mover Bead Breaker, weighing just 14kg, is designed for use on off-road vehicles using five-piece rims of 25”- 51” in with pry bar head loosening pockets.

Its 140kN (15.5 Ton) hydraulic cylinder has a long, 100mm, stroke for tough-to-break tyre beads.

According to the manufacturer, both bead breakers feature high oil flow with their rotating air motors and rotating two-stage pump elements giving a higher hydraulic delivery.

Strobe safety light

Narva has released the Megaburst high output L.E.D. strobe, designed to offer high levels of safety and reliability in harsh environments.

The lamp has a large aluminium heat sink base and cap designed to cater for the heat generated by the high output L.E.D’s.

Electronics built into the circuit board can be programmed for a variety of applications to suit the working environment.

The circuit board is protected by epoxy resin and with no moving parts and, according to the company, ultra long life of up to 100,000 hours life can be expected from the L.E.D’s.

The L.E.D’s used in the Megaburst draw less power than conventional lighting sources (1.8A at 12V) while producing less heat.

With resistance to shock and vibration the Megaburst is suited to heavy duty applications in mining operations, contractors plant and equipment, earthmoving machinery.

The lamp is designed to be virtually maintenance free and carries a 5 year Narva warranty.

Narva

1800 113 443

info@narva.com.au

www.narva.com.au

Ultrahigh-voltage switchgear

ABB has commissioned a new switchgear, a central component of ultrahigh-voltage electricity transmission designed to carry huge amounts of electricity over vast distances with very low losses to handle.

The switchgear is designed to carry more than one million volts (1,100kV).

The ultrahigh-voltage gas-insulated switchgear (GIS) has a switching capability of 6,900 megawatts.

ABB designed, tested and commissioned the GIS for a pilot project launched in 2006 by State Grid Corporation of China to demonstrate the feasibility of AC power transmission at ultrahigh voltage.

The GIS is a central component of ultrahigh-voltage electricity transmission designed to carry huge amounts of electricity over vast distances with very low losses.

“This is a breakthrough that will serve as a benchmark for future ultrahigh-voltage projects,” ABB’s head of power products division Bernhard Jucker said.

ABB Australia

02 9255 3999

www.abbaustralia.com.au

Greenhouse Gas acreage release

The Minister for Resources and Energy, Martin Ferguson AM MP, has announced details of the world’s first commercial release of offshore areas designated specifically for the assessment of their greenhouse gas storage potential.

“Advancing storage technology and capacity is vital to the future of Australia’s coal industry and to coal’s future as part of the world’s transition to cleaner energy pathways,” Ferguson said.

“It is also important for the oil and gas industry and our energy intensive industries. Projects such as Gorgon LNG in Western Australia have enormous potential to create jobs, exports and long-term economic growth at a time when we need it most, but CCS technology is crucial to its success.”

The initial release areas are located across five offshore basins adjacent to Victoria, South Australia, Western Australia and the Northern Territory.

“The release of 10 offshore areas for assessment of their commercially viable greenhouse gas storage formations provides industry with the opportunity to plan for CCS businesses in Australia as industrial CO2 streams become available for storage through the deployment of capture technologies over time.”

According to the Minister, the announcement follows on from legislation for greenhouse gas storage last year, the Australian Government’s $500 million investment in low emissions coal technology, and its establishment of the Global Carbon Capture and Storage Institute to drive 20 CCS demonstration projects by 2020.

“The 10 greenhouse gas storage assessment areas being released today have been identified as having the best potential in terms of geological suitability and current industry needs and are underpinned by technical data from Geoscience Australia,” he said.

Rotary drill tools

Sandvik Mining and Construction has released a complete, integrated line of rotary drill pipe tools suitable for drilling applications in the mining industry.

Sandvik says the line gives customers the ability to purchase all products involved in the drilling process from a single supplier.

Designed to handle the demanding operational requirements of drilling hard rock and abrasive formations commonly found in surface mining drilling, the line is built to withstand extreme torsional and axial loads. Sandvik claims the new drill tools range is the result of continuous testing and analysis at its Materials and Reliability Engineering Centres, ensuring a range of products designed to meet the requirements of any rotary drilling application.

Products in the range include a drill pipe, made from premium quality, heat-treated seamless tubing, and available in ultra-premium grade (special alloy) for hard abrasive formations, and premium grade for non-abrasive formations. Outside diameters range from 3 in (76.2 mm) to 13 3/8 in (339.7 mm).

The line also includes rotary subs and adapters, including bit (bottom) subs, top (spindle) subs, cross-over subs and thread-saver subs, manufactured to stringent heat treatment specifications.

Additionally, stabilisers are available in two designs: a welded blade, with an integral fixed blade design with no moving parts and optimal for scraping, and a rotating roller, incorporating Sandvik’s tungsten carbide inserts for resistance to breakage and wear.

Sandvik is also offering deck bushings, static or rotary, designed to run smoothly and provide extended trouble-free operation and shock subs, designed to reduce drill string vibrations, minimising rotary head wear and damage while insuring a constant bit-on-bottom hole cutting action.

Center-lock pin-grabber coupler

CATERPILLAR has launched its new Center-Lock Pin-Grabber coupler for Cat hydraulic excavator models 311 through 385.

The mining equipment manufacturer says technology uses a patented over-center locking mechanism and two hydraulic locking features to assure positive work-tool attachment.

The new over-center locking technology promotes jobsite safety and allows operators to quickly, simply and confidently engage and disengage work tools regardless of boom and stick position.

When the operator uses an in-cab switch to engage the Center-Lock coupler with a work tool, the coupler’s robust cylinder extends to close the primary hook around the tool’s rear pin. As the cylinder rod continues to close around the rear pin, the cylinder housing adjusts its position and forces a combination of three attached parts—center-lock rocker, connector link and secondary lock—to snap into an over-center position (much like closing the handles of locking pliers). This action forces the secondary lock to grip the forward pin.

Once the coupler locks, the mechanical principles involved in its over-center locking technology assure that any working forces applied to the pins will serve only to increase the coupler’s grip. Constant hydraulic force exerted by the cylinder and the action of a counterbalance valve provide additional locking forces, supplementing that of the mechanical lock.

The Center-Lock coupler remains positively closed until the operator takes the deliberate actions of activating the in-cab switch and extending the bucket cylinder. For the operator’s convenience and for jobsite safety, the secondary lock is distinctly visible from the cab and provides an unmistakable indicator of the coupler’s status—whether locked or unlocked.

Caterpillar claims the operator no longer needs to completely curl the boom and stick (thus inverting the coupler) when engaging a work tool because the new Center-Lock coupler eliminates the blocking bar and spring pack required with conventional pin-grabber designs. The Center-Lock design requires only that the bucket cylinder be extended to activate locking and unlocking functions, and this action is independent of boom and stick position. The resulting advantage is that the operator can engage and disengage tools with the boom and stick at full extension, a valuable feature when changing tools in low-overhead situations, such as near power lines.

PNOZsigma safety relays

Pilz Safe Autmomation has announced has discontinued its range of PNOZ Classic safety relays.

Subsequently, Pilz is publishing an easy-to-use checklist to help companies migrate from PNOZ Classic safety relays to new slimline PNOZsigma models.

To help companies that have mine machines with PNOZ 1 and PNOZ V Classic relays installed, Pilz has already introduced new PNOZ 1 and PNOZ V relays in 90mm wide Pilz X range housings. The terminal positions, designations and the switching capacities are all identical to those of the original safety relays, making it very straightforward to exchange one for the other.

For customers using other models of PNOZ Classic relay, Pilz has published a document to help customers migrate to PNOZsigma relays. The first section is a straightforward checklist of PNOZclassic relays and their supply voltages to enable users to identify which PNOZsigma relays to use as replacements.

Pilz says if an additional PNOZsigma expansion module is required to deliver the same functionality as the Classic relay, the expansion module options are also identified.

Flow Meter for safe blasting

FLUID Components International (FCI) has released its GF90 Flare Gas Flow Meter suitable for blast applications in the mining industry.

The GF90 Flare Gas Flow Meter is designed to solve the problem of measuring dangerous, explosive and toxic gases that often flow at extremely varying and/or low levels.

Fluid Components says a highly sensitive thermal mass flow sensing element allows the GF90 to precisely measure gases of varying hydrocarbon composition.

The flow meter accurately measures combustible hydrocarbon waste gases for flare system disposal. It ensures that these dangerous by-products are safely and efficiently eliminated from the environment with minimal pollution.

Fluid Components says the disposal of flare gases protects people, equipment and complies with air quality regulations.

The meter can be specified with corrosion and abrasion-resistant alloys, including Hastelloy, Monel and tantalum, and with all-welded construction for service in the harshest environments. The GF90 Flare Gas Flow Meter operates at temperatures from -73 to 454ºC and pressures to 69 bar (g).