Kingdom launches portable vibration meters

Kingdom has released Dytran’s D4190 portable vibration meter.
 

Created for field testing accelerometers and other peak vibration measurements, the D4190 can be used with a hand held shaker for sensor validation.

It works by converting vibration signals from a 10 mV/g or 100 mV/g IEPE accelerometer to the peak value of the vibration signals generated by the sensors.

Constructed with a built in power supply that provides 2mA of current at +18VDC, it can power the accelerometers and two rotary switches, allowing the user to select a full scale range of 2g, 20g and 50g.

The meter is designed with a digital display panel, a bias test switch for verifying operations and an output jack to monitor the output signal of the accelerometer with an oscilloscope or analyser.
The D4190 weighs in at just 320 grams.
 

Protective Industrial Products releases mine safety equipment

Protective Industrial Products Australia will unveil new specialised safety products for hearing, breathing and hand protection along with a new LED visibility device on Stand 5055. PIP is showing Sensear ear muffs and plugs which enhance speech while suppressing noises caused by explosions, heavy vehicles and drilling and processing equipment. Sensear products using two-way radio and Bluetooth technology for face-to-face, short distance and long distance communication while simultaneously ensuring effective hearing protection and user awareness of what is happening around them.Eflare electronic beacons, which are accredited for use in hazardous areas, and have a multitude of uses including personal visual protection, location alerts, traffic management, accident scene alert and forklift area demarcation. Visible for more than 1km, Eflare beacons have steady or flashing capacity, are compact and light and operate for up to 80 hours on two alkaline D cell batteries. Segre CN disposable respirators designed for protection from dangerous airborne particles. Lightweight, individually packaged and featuring latex-free straps, the respirator range features high-level particle filtration rates between 93.4% and 99.1% and low breathing-resistance levels between 19 and 34 Pascals. G-Tek KForce gloves which have latex crinkle coating over DuPont Kevlar fibre and are designed to be cut-resistant and to not melt, ignite or conduct electricity.

Bonfiglioli showcases heavy industrial drives at QME

Bonfiglioli Transmission Australia will showcase some of the world’s newest and most advanced heavy industrial drives on Stand 1039 during the 2010 Queensland Mining and Engineering (QME) exhibition.

The gearboxes have been engineered for robust service in demanding industries such as mining, ports, sugar, energy and materials handling, and are said to be an ideal choice for severe duty applications where shock loads and impacts are common.

Headlining the Bonfiglioli stand will be the company’s new HD helical drive series and one of its most powerful Trasmital planetary drives.

The HDO160 bevel helical is mounted on a baseplate with fluid coupling brake and electrical motor and has capacities from 14,000-125,000 Nm.

It is the latest addition to Bonfiglioli’s newly designed modular HD series which is produced at the company’s recently commissioned Sydney production and testing line.

Bonfiglioli will also use QME to unveil its powerful planetary drive, the Trasmital 321L5FZ, which offers up to 650,000 Nm of torque for heavy duty applications such as coal thickeners or winches.

A cutaway Trasmital planetary at QME will be used to demonstrate the Trasmital 300 range’s drive train.

Stand 1039 will also feature the latest Bonfiglioli Hi Torque drive which is a combination Trasmital 319 planetary and HDO110 bevel helical specially engineered for slow-moving applications such as shuttle drives, belt feeders, apron feeders, cranes and winches; the HDO140 bevel helical which has a raised split casing to display its rugged internal gears and bearings and which, according to Bonfiglioli, offers outstanding torque per dollar, high casing strength, long-life bearing technology and quieter, trouble-free operation; the HDO alignment-free drive, a cost-effective alternative to a baseplate design, in 100-140 sizes and HDP drives in 60-140 sizes; as well as slew drives and compact winch unit drives.

A.C.E launches rotary position sensors

Automated Control Engineering (ACE) has launched ASM’s PRAS5 range of heavy duty rotary position sensors.

Designed with a rugged housing for harsh mining environments, the Heavy Duty Hall Effect Sensors has a measuring range of 0 to 360 degrees and sealing up to IP69K.

Available in either a stainless steel or aluminium housing, the PRAS5 integrates ‘Hall’ sensing technology and has a 10mm output shaft or alternatively magnetically coupled via an independent magnet allowing for a true non contact measuring system.

Additional M8 fixings allow for temperature capability from -40 degrees Celsius to an optional 120 degrees Celsius.

The PRAS5 can come in angular increments of 15 degrees and has been tested for 100g/11ms shock and 20g vibration.

A wide range of electrical outputs are available including 0.5 – 10V, 4-20mA along with a choice of CANBus outputs including CANopen and J1939.

 

Mining pumps by Graco

Graco Australia will release a new Conductive Polypropylene Pump that can be grounded for use in hazardous areas at QME.

The new Husky 1050 is a 1" inch positive-displacement, Air Operated Double-Diaphragm Pump that does not have any aluminium in its external wetted parts and is ATEX-certified. The Husky 1050 range also includes Aluminium, Polypropylene, PVDF, Stainless Steel and Hastelloy models.

The pumps replace the Husky 1040 range and are described as 30% more efficient while also delivering material at up to 50 gpm for a 20% increase in fluid flow over the old Husky 1040.

The pumps’ re-engineered diaphragms are said to have up to five times longer life compared to other Double Diaphragm Pumps in their class.

Applications include drum fluid transfers, fluid unloading, chemical evacuations, dewatering and sump evacuations and transferring fluids from their original containers to smaller receptacles.

Other features of the Husky 1050 range include: a unique, stall-free air valve that can be serviced in under 10 minutes; low pulsation due to fast-changeover, quick-snap pilot valves; optional pulse counts for measuring cycles; runaway controls that shut the unit down when the product being pumped has been exhausted; and air efficiencies that show savings of between 20% and 55% over competitive products.

Finlay Screening & Crushing releases jaw crushers

Finlay Screening & Crushing Systems will introduce a new jaw crusher with a throughput capacity of up to 700 metric tons per hour on Stand 9186 during the 2010 Queensland Mining and Engineering (QME) exhibition.

The latest addition to the Terex Finlay crushing range, the J-1480 crusher has a 1370 mm x 762 mm single toggle jaw crusher chamber.

Its 10 sq m hopper has hydraulically folding sides and a hydraulic wedge clamp system to provide faster machine set-up time.

The hopper is fitted with a heavy duty vibrating feeder with variable speeds to suit different applications, allowing the operator to optimise material flow to the jaw.

Optional hopper side extensions are also available.

The J-1480 can have either a direct drive for improved fuel and power efficiency or a hydrostatic drive which enables reversible operations for blockage clearances and demolition applications.

Haulotte launches three in one loaders at QME

Haulotte Australia will launch its unique new combination front-end loader, backhoe loader and excavator machine at Stand 9098.

It has a pushing force of 9 tonne, a lifting capacity of 3.2 tonne and a turning circle of 4.2m.The front end loader option has a reach of 3.5 m and a lifting height of 4.3 m while the excavator has a reach of 7.1 m and can dig down as far as 4.1 m.

Haulotte Australia will also showcase its new trailer-mounted, elevating work platforms range, the Summit Series, at QME. Featuring an automatic levelling system, the range is available in both articulated and telescopic boom configurations.

It has maximum working heights of between 10.1 m to 18.8 m, a maximum outreach of 10.2 m and a lift capacity of 227 kg.

Haulotte also looks forward to demonstrating their new telescopic handler HTL 3614.

EXAIR released Modular E-Vac Vacuum Generators

EXAIR has released the Modular E-Vac Vacuum Generators, a series of compressed air-powered vacuums for lifting, pick-and-place, clamping, chucking and surface mounting applications.

These vacuum pumps provide instantaneous response and are available in many sizes that offer a variety of vacuum levels and flow rates.

The units are maintenance-free and have no moving parts to wear out.

The company says the units have a single-stage design that minimises air consumption, provides increased cycle speeds and eliminates fluctuations in vacuum.

The lightweight, aluminium construction is compact and easy to install at the point of use which is ideal for lifting applications where fast attach and release times are needed.

Mounting holes are provided.

 

How PR can help Manufacturers

If you’re an Australian manufacturer, you’re well aware that currently there’s a shortage of skilled workers. The bad news is that numerous government studies have predicted an even greater shortage in the future. However, the good news is that there are some things you can do to help the situation improve.

Perhaps one of the biggest problems facing talent-hungry manufacturers is one of perception – that is, manufacturing is a dirty, dangerous place that requires little thinking or skill from its workers and offers little opportunity for personal growth or career advancement.

The reality, of course, is that many manufacturing companies offer good opportunities both for students right out of school and also for experienced, older and skilled workers.

In general, workers in manufacturing receive a better salary package than in other sectors, work on highly sophisticated equipment, gain new skills and more education and play a pivotal role in the decision-making process.

These are what we public relations experts call “key talking points.” – messages that need to be heard over and over to effect a real change in people’s perceptions.

So the question is, how can you make that happen?

Perhaps the easiest and most cost-effective ways you can change public perceptions is by hiring public relations (PR) experts. After all, the word ‘public’ in PR actually refers to the public at large.

Not only are PR people well-versed in positively changing the public perception of a company or for that matter an entire industry sector, when it comes to the cost, hiring a PR firm, like The Word Press on annual basis usually costs about one-third of the cost of hiring a green, junior marketing assistant.

So not only will you be able to change the perception of your industry or company with the help of seasoned, former journalists and editors that are well-connected to the greater journalist community; you will also be able to do it for the cost of hiring a tea lady.

EXAIR releases Summing Remote Displays for Digital Flowmeters

EXAIR has released a Summing Remote Display for its Digital Flowmeters, which can monitor compressed air consumption from a “convenient location.”

The display can cycle between current air consumption, usage for the previous 24 hours and total cumulative usage with a push button.

According to the company, regular monitoring of the air usage makes it possible to save thousands of dollars per year in compressed air waste by identifying costly leaks or inefficient air products.

The Digital Flowmeter has a four-digit LED display that directly indicates the standard cubic feet per minute or cubic metres per hour of airflow through the pipe it is mounted to.

The Summing Remote Display shows flow measurement, the daily and cumulative usage and can be used when the Digital Flowmeter is in an obscure, hard to read location.

The accuracy of the displayed measurement is within 5% of the reading when the air temperature is 4ºC to 49ºC and air pressure is between 30 and 140 PSIG.

The manufacturer says the unit is compliant with the CE and RoHS standards.

 

Trimec releases the RT20 Flow Rate Totaliser

Trimec has released the RT20 Flow Rate Totaliser in a robust metal housing.

The company says the unit’s design is based on requests from the mining industry for a rugged construction and a high-visibility readout for continuous operation.

The instrument is compatible with most manufacturers’ flowmeters and comes with scaled pulse and high and low flow alarm outputs as standard.

The unit has a backlit LCD two-line display which may be read from distances normally associated with field re-fuelling and lubrication applications.

According to the manufacturer, the instrument has an aluminium weatherproof housing and can be mounted in a number of ways, including directly to flow meter.

 

SEW showcases industrial gear units

Australia’s mining sector will be the first to view the latest line up of heavy-duty industrial gear-units from SEW-Eurodrive, at the Queensland Mining & Engineering Exhibition (QME) 2010. Encompassing three series of helical and helical-bevel gear-units, the drive solutions on show have been specially designed for heavy-duty applications with high-transmitted loads, making them ideal for the needs of mining, quarrying, mineral processing and powerful engineering processes.

According to SEW-Eurodrive Queensland Manager, Garry Jarvis, the modularity and high power-density of the company’s industrial gear-unit range make them an effective and versatile solution for the mining industry. Taking centre stage on the SEW-Eurodrive stand will be the company’s Australian-assembled X-Series. "The X-Series is ideally suited to applications ranging from conveyor systems, to ball mills and agitators," Jarvis said.

The entire X-Series range is offered in a choice of 15 sizes with torque ratings ranging from 58 to 475 kNm. Also on show will be the X-Series’ smaller ‘stable-mate’, the MC Compact Series. Offered with the option of an extended bearing distance (EBD) and reinforced output, SEW-Eurodrive’s MC Compact Series is available in seven sizes, rated from 6 to 48kNm.

SEW-Eurodrive will show casing these gears at Stand 1115 to at the Queensland Mining & Engineering Exhibition.

Flameproof squirrel cages from Teco Australia

TECO Australia will release its new range of Flameproof Exde low-voltage squirrel-cage motors for hazardous mining industry conditions on Stand 1004. A special feature of the range is that the motors have an increased safety terminal box which is not dependent on containing an explosion. The increased safety terminal box means surface corrosion on the terminal box is not a threat to safety whereas Exd flamepaths on terminal boxes are prone to damage and corrosion making them unusable; increased safety terminals are easier to connect; earthing inside the box is possible using the external armour or braid; a flameproof gland is not required; the terminal box lid employs a gasket which creates a better weatherproof seal; and is suitable for all Group II gases (IIA, IIB & IIC). The new Flameproof Exde motors have ranges of 0.18kW-110kW, can be powered by commercial voltage up to 690V, 50Hz/60Hz or variable speed drives (inverters). Also available, for safe area applications is the TECO AEBH high-thrust vertical hollow shaft motor for deep well turbine pump applications.

Tsubaki unveils latest transmission components

Tsubaki Australia will roll out its latest components for chain and power transmission for mining applications on Stand 2052 during the 2010 Queensland Mining and Engineering (QME) exhibition. One of Tsubaki’s new products are power locks, which are keyless locking devices up to 400mm in size. These are ideal for locking in large or small sprockets, gears, pulleys, timing cams and rollers. Easily installed, the units slide into position and offer a keyless, shaft-hub lock that will simultaneously handle both high torque and thrust while increasing shaft strength. Another reliable product is the electric power cylinder , which is a completely self-contained, motorised linear actuator unit. Used when accurate linear movement is needed to control the flow and direction of travel of minerals on belts, chutes and loading facilities, the cylinders have shown their greatest worth in areas where the reliability of hydraulics and pneumatics is a problem. The new models’ compact size and ease of installation ideally suits them to mining applications where a self-contained linear actuator is needed, with no leaky reservoir, hoses, tube fittings and so on. The units require little maintenance and are mainly used outdoors where there is a requirement for linear motion.

Couplertec showcases electronic rustproofing at QME.

Couplertec Electronic Rustproofing will be educating visitors on the difference between its world patented, capacitive coupling electronic rust-proofing systems and conventional methods on Stand 3110. Unlike sprays and coatings, CouplerTec’s electronic systems are tried, tested, and proven to protect vehicles of all shapes and sizes.

CouplerTec’s technology ensures that protection reaches all of a vehicle’s inside and outside surfaces. The system also helps prevent stone chip damage from rust migration, and can be removed from one vehicle and installed in another.

The system’s life is indefinite because the electronics are solid state, with no moving parts, and the electronic board is completely sealed. Using the CouplerTec system prolongs the life of components such as brake and fuel lines, cooling and power steering tubes and electrical connectors, which significantly reduces the costs of maintenance and part-replacement. The system works by interfering with the oxidation cycle and stopping the electrochemical reaction of corrosion.This technology has two essential components: a power supply the size of a deck of playing cards, which runs off the vehicle battery; and a capacitive coupler, or pad, which is fixed to a painted metal surface on the vehicle and charged from the power supply.

 

 

Becker display latest vehicle collision avoidance systems at QME

Mining Systems will display its new Collision Avoidance System, CAS430, on Stand 1077. Featuring new triple-patented detection technology, the CAS430 includes EMGs for very near field, highly accurate proximity detection (0- 10m); Radio Frequency Identification (RFID) radar for high accuracy (5- 30m); and RFID for long distances (up to 100m-plus).The new system alerts an underground miner when a vehicle is approaching as well as warning underground mining vehicle operators about personnel and vehicles in their vicinity. Becker’s Collision Avoidance System technology is compatible with all brands of mobile equipment and adaptable to a mine’s requirements. The user-friendly CAS equipment‘s advanced receiver and microcontroller technology has a reputation for reliability and accuracy.

Mine site simulation

Simulation modelling techniques capture complex system dynamics, allowing study teams to analyse, explain and predict the effects of different options at various stages through the lifecycle of a project.
As a result, this information is used to determine which combination of infrastructure options, operating performance and operating rules best achieve project goals.
 
This well accepted form of modelling is generally applied where traditional techniques cannot be extended to cope with the complexities of proposed or existing system or network.
 

Discrete Event Simulation (DES) modelling, or Dynamic Simulation, is the process of emulating real world operations in a controlled environment using computer technology.
Simulation modelling techniques capture complex system dynamics, allowing study teams to analyse, explain and predict the effects of different options at various stages through the lifecycle of a project.
As a result, this information is used to determine which combination of infrastructure options, operating performance and operating rules best achieve project goals.
 
This well accepted form of modelling is generally applied where traditional techniques cannot be extended to cope with the complexities of proposed or existing system or network.

When done well, simulation modelling provides a process to enhance the knowledge and insights needed to make informed decisions, and can be used to examine:
 
–  Potential outcomes without shutdowns, loss of production or capital commitment
–  Capital cost reduction, avoidance and deferment
–  Justification and Proof of Concept
–  Greater efficiency leading to increased revenue
–  Potential major operational savings
–  Reduce commissioning time through system understanding

 Simulation is a powerful tool that can also be used for the design and analysis of systems and networks that are far too complex and dynamic for analysis using traditional methods.

It can be used for all phases of a system’s life, including planning, design, analysis, operation and expansion.

All terrain cranes

Manitowoc has launched its latest six-axle all terrain crane, the GMK6400.

The 400 tonne capacity crane features the Mega Wing Lift capacity enhancing attachment, which provides extra support to the boom.

It also has a self rigging system that mounts on the chassis and connects to the boom.

This means that when the boom is operating, the Mega Wing Lift extends laterally to stiffen the boom, allowing it to lift greater loads.

The Mega Wing weighs approximately 10 tonnes and can be transported on a single trailer.

In addition, the GMK6400 features a hybrid drive system for travelling at lower speeds, called the MegaDrive.

While giving better traction on poor surfaces, a lower centre of gravity and less wear and tear, the MegaDrive system works by powering the crane when it is accelerating to speeds of 20 kilometres, after which a conventional drive kicks in.

Due to this, the crane has only one engine.

The GMK6400 motor is the Mercedes OM 502 Tier 4i eight cylinder engine that produces 405kW at 1800 rpm, which powers a ZF AS Tronic 12 Transmission.

The crane’s main boom is 60 metres long with a more rounded top half for better weight to strength ratios. The luffing jib is approximately 79 metres.

 

Haulotte releases safer telehandlers

Haulotte has released the HTL 3614Pro and HTL3617Pro telehandlers.

The new telehandlers provide telescopic lifting heights of 14 metres and 17 metres for the 3614Pro and 3617Pro respectively.

Both machines have a lifting capacity up to 3.6 tonnes at full height, powered by a full proportional hydraulic electronic control of the boom, with both telehandlers designed for a maximum lift capacity of 4 tonnes.

Controls of the movement of the boom and accessories are simultaneous and proportional due to ‘flowsharing’ technology which allows the operator to carry out multiple movements at the same time.

The telehandlers are powered by a 74.9kW engine with the standard hydrostatic transmissions.

This transmission allows for precise handling in slow or fast mode.

Safety is increased by the a chassis leveling function as standard which allows the machine to adapt to site conditions, while blocking of the rear axle as standard and auto cut-off of the machine add to the overall safer operating.

Both telehandlers are just under 7 metres in length, are 2.67 metres in height and weigh in at 11.4 tonnes for the 3614Pro and 12.1 tonnes for the 3617Pro, with both having a width of 2.43 metres.

 

Aussie Pumps releases high-pressure cleaning equipment for mining

Australian Pump Industries has released a range of diesel-powered, high-pressure cleaning equipment aimed at supporting the mining and resources industry.

The pumps are available in range of pressure capabilities and sizes, from 2000 psi cold water machines through to 4000 psi steam cleaners.

The 4000 psi steam cleaner is powered by a 17 horsepower Kubota water-cooled diesel engine.

The ‘Hammerhead’ machine features a flow rate of 21 L per minute and a temperature change which is infinitely variable between ambient water temperature and 130ºC.

According to the company, the unit uses high pressure and steam to melt grease and shift dirt on earthmoving and mining equipment, without the use of costly chemicals or detergents.

The Hammerhead comes in a ‘Pro-Tect’ steel frame with built-in lifting eyes for transportation.

The cold water blasters are available with pressure ratings up to 7000 psi, flow rates up to 35 Litres per minute, Penta pumps and either Yanmar or Hatz diesel engines.

These heavy-duty cold water units come in heavy duty galvanised steel frame trolleys with off-road tyres for easy of movement on site.

All machines are available with a range of top quality accessories that include drain cleaning attachments, high pressure grit blasting kits, or turbo lances for faster cleaning duties.